SHANGHAI HI SILICON TECHNOLOGY CO., LTD.
SHANGHAI HI SILICON TECHNOLOGY CO., LTD.

Major Process Improvements and Breakthroughs of Globally High-market-share Well-known PI Brands (Including Chinese Manufacturers)

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    As a new-type foreign trade service provider driven by dual engines of technology commercialization and foreign trade services, HiSiaddi has established a "1+2+3+4=1" service system and can supply PI raw materials from multiple well-known original manufacturers.

    As an R&D-focused foreign trade service provider, HiSiaddi does not only promote its own brands like single-brand factories. Instead, it objectively analyzes multiple high-market-share well-known PI brands from China and worldwide, and shares their major technological progress and breakthroughs, enabling buyers to access authentic, practical and up-to-date market information.

    For more comprehensive and valuable PI market information, please contact HiSiaddi customer service.

    I. Concentrated Technological Breakthroughs of China’s Top 5 Export PI Brands (Mass Production Upgrades Launched 2025–2026, Focused on Indicator Optimization)

    (I) Breakthrough of Low-dielectric Ultra-thin Electronic-grade PI: Breaking Monopoly of ABF Packaging Materials with Optimized Dielectric & Film Thickness Indicators

    Breakthrough highlights: China’s top five export manufacturers (Ruihua New Materials, Guofeng New Materials, Shidai Huaxian, Bomi Technology, Sichuan Aoniu) optimized chemical polymerization processes to realize mass production of high-end ultra-thin packaging PI, with dielectric constant Dk≤2.8 (1MHz) and dielectric loss Df=0.0035~0.006 (10GHz). Stable mass production of films ≤8μm thick with thickness tolerance ±2μm has been achieved, substituting Japanese ABF carrier tape substrates (Mitsubishi films) and filling the domestic gap in high-end packaging dielectric materials. Guofeng New Materials launched an AI intelligent casting production line with dynamically adjusted coating parameters via algorithms, boosting film yield by 12% and single-line production efficiency by 30%. Downstream procurement benefits:

    1. Semiconductor packaging and testing buyers can switch to domestic PI to replace imported ABF, cutting per-square-meter substrate procurement costs by 22% without being tied to Japanese raw material delivery cycles;

    2. QFN and COF carrier tape manufacturers achieve a 5% improvement in finished product yield, compatible with advanced packaging processes of 28nm and below, reducing chip warpage scrapping losses.

    (II) Innovative Low-temperature Curing PSPI Photosensitive PI: Greatly Reduced Curing Temperature & Upgraded Photolithography Precision

    Breakthrough highlights: Joint molecular structure modification by Bomi Technology and Ruihua New Materials introduces photosensitive flexible groups to PI main chains, lowering PSPI curing temperature from traditional 320℃ to 200~250℃ and optimizing photolithography resolution to 2μm. This solves common defects of wafer warpage and solder ball detachment caused by high-temperature curing. The products have passed certifications from Hisilicon and Shenghe Jingwei, realizing mass domestic substitution of Japanese and American photolithography matching PI resins. Downstream procurement benefits:

    1. Wafer foundry buyers can retain existing low-temperature production lines without purchasing additional high-temperature curing equipment, cutting single-wafer processing energy consumption by 18%;

    2. Flexible OLED panel manufacturers adopt low-temperature PSPI as pixel isolation layers, lifting foldable screen bending life to over 200,000 cycles and reducing terminal screen failure rates.

    (III) Performance Breakthrough of High Thermal Conductivity Modified PI Films: Order-of-magnitude Thermal Conductivity Improvement via Filler Modification

    Breakthrough highlights: Mass production of graphene composite PI by Shidai Huaxian and silicon carbide nano-modified PI by Ruihua New Materials launched. Conventional general PI has a thermal conductivity of 0.2W/(m·K), while modified products reach a maximum of 12W/(m·K) with volume resistivity maintained above 10¹⁶Ω·cm (unchanged insulation) and short-term temperature resistance of 480℃. Boron nitride filled CPI thermal films from Guofeng New Materials deliver a 40% reduction in coefficient of thermal expansion. Downstream procurement benefits:

    1. New energy power battery and power semiconductor module buyers apply high thermal conductivity PI for insulation and heat isolation, improving battery heat dissipation efficiency, boosting module energy density by 18% and extending thermal runaway protection duration 3-fold;

    2. SiC power device manufacturers adopt thinner insulating substrate materials, reducing device volume by 15%.

    (IV) Optical Indicator Breakthrough of Transparent CPI (Colorless Polyimide): Dual Optimization of Light Transmittance and Bending Resistance

    Breakthrough highlights: Mass production of fully fluorinated monomer modified CPI by Ruihua New Materials and Sichuan Aoniu achieves visible light transmittance ≥90%, yellowness index ≤3.0 and repeated bending resistance ≥200,000 cycles, breaking Ube Industries’ exclusive monopoly on transparent PI with stable yield ≥95%. Downstream procurement benefits: Foldable cover plate and optical sensor buyers shift to domestic sourcing, cutting CPI cover plate procurement costs by 30% compared with imported alternatives and reducing weight of terminal foldable mobile phone screens.

    II. Technological Indicator Improvements of Global Top 5 Overseas PI Brands (DuPont, Kaneka, Ube, Toray, Solvay) 2025–2026

    (I) DuPont: Breakthrough of Bio-based Thermoplastic PI Modification, Dual Optimization of Water Absorption and Processability

    Breakthrough highlights: DuPont modified thermoplastic PI via bio-source monomer polymerization, with 35% renewable biomass raw materials. Water absorption rate dropped from 1.2% to 0.38%, injection molding temperature reduced by 40℃ and hydrolysis resistance improved by 65%. Friction coefficient of high-end aerospace PI composite panels decreased by 25%, suitable for mass production of aerospace hydraulic sealing parts. Downstream procurement benefits: Aerospace and automotive precision injection buyers achieve lower molding energy consumption and reduced failure rates of finished products exposed to water. Products comply with EU REACH low-carbon raw material certification, helping end products meet carbon footprint targets.

    (II) UBE: Iteration of Ultra-low-loss High-frequency PI Resin, Optimized Millimeter-wave Dielectric Indicators

    Breakthrough highlights: Mass production of fluorinated modified PI resin by UBE delivers Dk=2.21 and Df=0.0018 in the 28GHz millimeter wave band, below the traditional PI loss threshold of 0.003, with controllable film thickness down to 5μm for 6G radio frequency substrates. Downstream procurement benefits: Radio frequency antenna and millimeter wave module buyers reduce signal transmission loss, boosting transmission efficiency of terminal 6G communication equipment by 7% and shrinking antenna substrate thickness.

    (III) Kaneka: Medical-grade Biocompatible PI Modification Upgrade, Improved Metal Ion Precipitation and Body Fluid Resistance

    Breakthrough highlights: Upgraded molecular purification process for Kaneka medical PI limits metal ion precipitation in normal saline to <0.08ppm (far below FDA’s 1ppm limit), with no swelling after 180 days of immersion in human body fluid and elastic modulus reduced by 30%, suitable for implantable brain-computer electrode substrates. Downstream procurement benefits: Medical device buyers eliminate secondary surface coating procedures, cutting production costs of implant electrodes and lowering clinical failure rates of terminal medical equipment.

    (IV) Toray: Improved Localized Supporting of Ultra-thin PSPI, Enhanced High-precision Photolithography Stability

    Breakthrough highlights: Toray’s new generation semiconductor PSPI delivers stable 1.5μm photolithography line width, 5% thermal weight loss temperature lifted to 520℃ and dimensional deformation <0.8% under high-temperature processes, applicable to temporary bonding films for 3D stacked advanced packaging. Downstream procurement benefits: Global advanced packaging and testing manufacturers reduce bonding scrapping rates by 4% and raise yield of high-end chip stacking processes.

    (V) Solvay: High-temperature Resistant Special PI Composite Material, Breakthrough in Atomic Oxygen Resistance and High-temperature Energy Storage Performance

    Breakthrough highlights: Solvay’s aerospace energy storage PI dielectric material achieves discharge energy density of 8.9 J/cm³ at 200℃, retaining 92% breakdown strength after four breakdown cycles and 70% lower corrosion rate against space atomic oxygen, applied to aerospace thin-film capacitors. Downstream procurement benefits: Aerospace component buyers cut capacitor volume by 30% and reduce weight of satellite terminal energy storage modules.

    III. General Benefits for All Downstream Buyers Brought by Universal Process Breakthroughs Across All PI Grades

    1. Popularization of low-temperature imidization mass production processes: Domestic and overseas leading brands phase out high-temperature thermal imidization, cutting energy consumption by 25%. Overall factory prices of all PI categories decline by 12%~25%, optimizing comprehensive raw material costs for overseas buyers.

    2. Commercialization of low-fluorine environmentally friendly modification technology: All halogen-free flame-retardant PI reaches UL94 V-0 standard, meeting EU and US new energy & electronics environmental access criteria and eliminating extra environmental compliance rectification costs for buyers.

    3. Improved integrated composite forming technology: Bonding strength of PI + metal / ceramic composites increased by 50%, enabling downstream component manufacturers to remove bonding procedures, cutting 2~3 processing steps and compressing terminal manufacturing costs.

    For more comprehensive and valuable PI market information, please contact HiSiaddi customer service.


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