SHANGHAI HI SILICON TECHNOLOGY CO., LTD.
SHANGHAI HI SILICON TECHNOLOGY CO., LTD.

PI: What Are the New Trends and Shifts in the Global Market? What Measures Should Buyers Adopt to Seize Opportunities and Address Challenges Brought by Market Changes?

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    As a new type of foreign trade service provider driven by dual engines of technology commercialization and export services, HiSiaddi has built a "1+2+3+4=1" service system and can supply original factory goods from multiple well-known PI brands.

    Adopting the "1+1>2" business model, HiSiaddi focuses on the integrated development of technology commercialization and export business, and consistently tracks the global PI market from both research and market perspectives. Today, we will analyze new shifts and trends in the global PI market from a professional standpoint.

    If you need more comprehensive and valuable PI market insights, please contact HiSiaddi customer service.

    I. Six Core New Trends in the Global PI Market (With Quantitative Data and Concrete Changes)

    (1) Steady Market Expansion, APAC Dominance & Intensified Structural Differentiation

    The global PI market size reached USD 10.2 billion in 2025 and is projected to grow to USD 15.13 billion by 2032, representing a Compound Annual Growth Rate (CAGR) of 5.9%. Among this, the PI film market hit USD 1.77 billion in 2025 and will rise to USD 2.75 billion by 2035 (CAGR: 4.52%).

    Regional landscape is solidified: Asia-Pacific (China, Japan, South Korea) accounts for 45% of global market share, while China’s production capacity exceeds 50%, making it the world’s largest producer and consumer. North America centers on aerospace applications (38% share), and Europe leans toward high-end industrial and new energy vehicle sectors.

    Structural differentiation is prominent: High-end electronic-grade PI (for flexible displays and semiconductor packaging) faces supply shortages, with Japanese and Korean enterprises (Kaneka, Ube Industries, Toray) monopolizing core technologies. Mid-tier industrial-grade PI (for FPC and insulation materials) suffers from overcapacity; Chinese manufacturers (Rayitek, Guofeng New Materials) are accelerating import substitution amid cutthroat price competition.

    (2) Three Major Demand Drivers Fuel Explosive Growth, High-Frequency, High-Temperature-Resistant & Flexible Properties Become Core Mandatory Requirements

    1.

    Advanced Semiconductor Packaging (Largest Growth Driver) AI chips and 3D packaging have driven surging demand for Photosensitive PI (PSPI) and ultra-thin PI films (7.5–12.5 μm). Strict performance thresholds are required: Dielectric constant Dk ≤ 3.2, Dissipation Factor Df < 0.0018 @10GHz, Coefficient of Thermal Expansion CTE ≤ 3ppm/K. Global semiconductor equipment sales hit USD 133 billion in 2025, directly pushing PI demand up 28% year-on-year.

    2.

    3.

    High-Voltage New Energy Vehicles (Rigid Market Demand) The popularization of 800V platforms has upgraded requirements for power batteries, motors, and electronic control systems. PI insulation films, separators and high-temperature tapes consume 4–5 tons per GWh of battery packs, with an average PI consumption of 1.8–2.2kg per vehicle. These materials can boost thermal runaway resistance of batteries by 20–25%. Global electric vehicle sales exceeded 20 million units in 2025, lifting PI demand by 35% YoY.

    4.

    5.

    Flexible Displays / Foldable Electronics (High-Value-Added Segment) Foldable smartphone shipments surpassed 70 million units in 2025, driving demand for Transparent PI (CPI) substrates to 2.1 million square meters. Mandatory specifications include light transmittance ≥85%, bending life ≥100,000 cycles, Yellowness Index YI ≤4.0. Flexible Circuits (FPC) consume over 40% of all PI film output, with ultra-thin (≤12.5μm), high-cleanliness (particle count <30 pcs/cm²) grades accounting for 57% of total consumption.

    6.

    (3) Four Major Directions of Technological Iteration, Intensified Competition Between Domestic Breakthroughs and Japan-Korea Technical Barriers

    1.

    Low-Dielectric & High-Frequency Performance 5G/6G millimeter wave communications have pushed mass production of fluorinated PI and porous PI. Toray will launch a high-frequency PI film with Dk=2.8 and Df=0.0012 in 2026, while China’s Rayitek conducts parallel R&D, narrowing the yield gap to within 5%.

    2.

    3.

    Low-Temperature Curing & Transparency Low-temperature curing PI (<200℃) for OLED substrates has become a core competitive field, enabling direct film formation on flexible substrates. Toray and Kaneka hold dominant positions, while China’s Aolaide will launch small-batch mass production in 2026. Japan and Korea achieve a CPI substrate yield rate ≥90%, compared to only 75% for domestic alternatives, with visible gaps in light transmittance and bending lifespan.

    4.

    5.

    Green & Low-Carbon Development EU REACH and US EPA environmental regulations have tightened standards, making bio-based PI and NMP solvent recovery rates ≥95% industry benchmarks. Top manufacturers see a cost gap of USD 18,000–25,000 per ton due to varying recovery efficiency, prompting domestic enterprises to accelerate deployment of closed-loop recycling production lines.

    6.

    7.

    Independent Supply of High-Purity Monomers Domestic localization rates of electronic-grade PMDA and BPDA monomers stand below 15% and 40% respectively. Reliance on imported high-purity monomers raises costs and extends delivery cycles for high-end PI products. Wanhua Chemical and Times New Materials will launch pilot production lines for high-purity monomers in 2026, targeting a 30% localization rate by 2027.

    8.

    (4) Restructured Supply Chain Landscape: Accelerated Domestic Substitution, Industry Consolidation & Vertical Integration

    · Domestic substitution enters deep-water phase: Mid-tier FPC cover films and industrial insulation films reach a 55% localization rate. Rayitek and Guofeng New Materials have entered Huawei and Xiaomi’s supply chains. High-end CPI and PSPI remain monopolized by Japanese and Korean suppliers, with certification cycles ranging from 12 to 18 months.

    · Production capacity concentrates among top players: The global CR5 concentration ratio for PI films reaches 51%. Rayitek (18.6%) and Guofeng New Materials (12.2%) lead domestic manufacturers, while Japanese and Korean firms (Kaneka, Ube) together capture 60% of the high-end market.

    · Vertical integration emerges as a major trend: Upstream monomer suppliers (Wanhua Chemical), midstream PI film producers (Rayitek), and downstream FPC/packaging manufacturers (Shengyi Technology) conduct joint R&D, cutting new product launch cycles by 63% and lowering supply chain costs by 12–15%.

    (5) Polarized Pricing System: Stable High-End Prices, Pressured Mid-Tier Margins & Premium Specialized Grades

    · High-end electronic-grade (CPI, PSPI): Japanese and Korean suppliers maintain stable quotations of USD 800–1,200/kg. Tight supply prompted Kaneka to raise prices by 5–8% starting April 2026, with no room for price reductions.

    · Mid-tier industrial-grade (standard PI films, insulation tapes): Domestic overcapacity pushed prices down from USD 120/kg in 2023 to USD 85–90/kg in 2025, squeezing gross profit margins below 15%.

    · Specialized PI (aerospace-grade, high thermal conductivity): Significant price premiums apply. Aerospace-grade PI resin is priced at USD 2,000–3,000/kg, with a localization rate below 10% and vast substitution potential.

    (6) Reshaped Trade Rules: Rising Barriers, Regionalized Layouts & Higher Compliance Costs

    · Technical barriers: Japan and Korea hold 90% of core patents. High-end PI certification requires compliance with IEC and SEMI standards, involving lengthy timelines and high costs (single-category certification fees ≥USD 500,000).

    · Trade barriers: The US imposes export controls on high-end PI and monomers to China. The EU Carbon Border Adjustment Mechanism (CBAM) officially launches in 2026, requiring carbon footprint accounting for PI exports and increasing compliance costs by 8–12%.

    · Regionalized capacity layout: Japanese and Korean firms accelerate factory construction in Southeast Asia and Mexico to evade tariffs. Chinese enterprises expand operations in the Middle East and Eastern Europe to tap emerging markets and reduce reliance on European and American demand.

    II. Four Segments of Downstream B-End Buyers: Targeted Breakdown of Challenges & Opportunities

    (1) High-End Electronics (Flexible Displays, Semiconductor Packaging: Panel Manufacturers, OSAT Plants)

    Core Challenges

    1. High technical barriers and long certification cycles: Core CPI and PSPI parameters (light transmittance, dielectric constant, bending lifespan) rely on Japanese and Korean technology. Domestic yield rates fall below 75%, with 12–18 month certification cycles creating high switching risks.

    2. Supply chain security risks: Import reliance for high-purity monomers and premium PI films exceeds 85%. Geopolitical conflicts and export controls cause delivery delays of 30–90 days, creating severe supply disruption risks.

    3. Conflicting cost pressure and performance requirements: High-end PI costs USD 800–1,200/kg, accounting for 30–40% of raw material expenses. Price cuts for end products force cost reductions, while performance compromises trigger quality failures.

    4. Stringent compliance standards: Compliance with EU REACH, US FDA and SEMI standards mandates strict carbon footprint and VOC emission controls, pushing compliance costs upward.

    Core Opportunities

    1. Domestic substitution dividends: Policy support and technological breakthroughs enable domestic CPI and PSPI to pass validation at leading clients. Domestic alternatives cost 20–30% less than Japan-Korea imports and shorten delivery cycles to under 45 days.

    2. Incremental demand from emerging scenarios: AI chips, foldable devices and 800V electric vehicles drive 25–35% annual growth in high-end PI demand. Leading buyers can bind upstream suppliers for joint R&D to capture market growth.

    3. Vertical integration premiums: Co-establish joint laboratories with PI and monomer manufacturers for customized material development, boosting product differentiation and lifting gross margins by 10–15%.

    (2) New Energy Vehicles (Three-Electric Systems: Battery, Motor & Electronic Control Manufacturers)

    Core Challenges

    1. High-voltage upgrades demand performance leaps: 800V platforms require PI insulation films to withstand temperatures ≥260℃, deliver dielectric strength ≥320kV/mm and CTE ≤28ppm/℃. Conventional products fail to meet standards, requiring full re-certification.

    2. Cost sensitivity amid fierce price wars: Falling end-user EV prices force strict cost controls on battery manufacturers. Price competition for mid-tier PI compresses gross margins below 15%, risking unstable material quality.

    3. Tight delivery deadlines and JIT production requirements: Automakers operate Just-in-Time production, mandating PI delivery cycles ≤15 days and inventory turnover ≤30 days, imposing extreme pressure on supply chain responsiveness.

    4. Upgraded safety regulations: Frequent battery thermal runaway and insulation failure incidents have led to stricter global safety standards. PI materials must pass UL 94 V-0 and GB 38031 certification, raising testing expenses.

    Core Opportunities

    1. Rigid demand growth from 800V platform penetration: Global 800V EV penetration will rise from 10% to 40% between 2025 and 2030, driving 35% annual growth in demand for high-temperature PI insulation films and separators. Individual manufacturers may reach annual consumption of 500–1,000 tons.

    2. Cost advantages of domestic supply chains: Domestic high-temperature PI costs 25–35% less than Japan-Korea equivalents while delivering comparable heat resistance (250–280℃), offering significant cost reduction potential for mid-tier 800V vehicle models.

    3. Customized supplier partnerships boost customer stickiness: Co-develop battery-specific PI separators and motor insulation tapes tailored to vehicle parameters, securing long-term automotive orders and strengthening bargaining power.

    (3) Industrial Electronics (FPC, High-Frequency PCB: Circuit Board & Copper Clad Laminate Manufacturers)

    Core Challenges

    1. Mid-tier overcapacity and brutal price competition: Oversupply of standard PI cover films and FPC PI films pushed prices from USD 120/kg in 2023 to USD 85–90/kg in 2025, squeezing gross margins to 10–15%.

    2. Pressure from high-frequency upgrades: 5G/6G requires PI with low Dk ≤3.2 and low Df <0.002, which conventional PI cannot support. Short-term R&D investment raises production costs.

    3. Homogenized competition weakens bargaining power: A large number of small and medium FPC manufacturers produce identical products, prioritizing price during procurement and squeezing downstream profits while strengthening upstream leverage.

    4. Rising environmental compliance costs: Stricter NMP solvent recovery and wastewater treatment rules create shutdown risks for small factories with insufficient environmental investment, lifting compliance costs by 10–15%.

    Core Opportunities

    1. Incremental high-frequency FPC market: Surging demand for high-frequency PCBs in 5G base stations and AI servers drives 28% annual growth in low-dielectric PI film demand. Domestic suppliers Rayitek and Times New Materials have passed Huawei and ZTE certification to replace Japan-Korea imports.

    2. Cost savings via full domestic substitution: Mid-tier PI reaches a 55% localization rate, with domestic products priced 30–40% lower than Japan-Korea alternatives and stable quality. Small and medium FPC factories can switch local suppliers to cut costs by 15–20%.

    3. Differentiated opportunities in niche segments: Focus on ultra-thin (7.5–12.5μm), high-cleanliness and corona-resistant PI films to avoid price wars and lift product gross margins to 20–25%.

    (4) Aerospace & High-End Industry (Structural Components, High-Temperature Parts: Aerospace Manufacturers, Premium Equipment Producers)

    Core Challenges

    1. Extreme technical barriers and long certification cycles: Aerospace-grade PI must withstand temperatures ≥350℃, deliver tensile strength ≥150MPa and maintain stability under -55℃ to +120℃ thermal cycling. US and Japanese suppliers dominate the market, with certification cycles of 2–3 years and fees exceeding USD 1 million.

    2. High import dependency and supply chain risks: Over 90% of aerospace-grade PI resin and composite materials rely on imports. US export controls restrict procurement, with delivery cycles of 6–12 months and severe supply disruption risks.

    3. Exorbitant costs and budget pressure: Aerospace-grade PI is priced at USD 2,000–3,000/kg, accounting for 40–50% of high-end structural component costs, creating urgent cost-reduction demands amid tight aerospace project budgets.

    4. Zero-defect quality requirements: Aerospace products demand the highest safety standards. PI materials must pass 100,000-cycle fatigue vibration and extreme thermal cycling tests, driving up quality control costs with zero tolerance for defects.

    Core Opportunities

    1. Vast domestic substitution potential: Development of COMAC C919 and domestic military aircraft projects drive progress. Jiangsu Xiannuo and Wanhua Chemical will launch aerospace-grade PI resin in 2026 with preliminary certification, priced 40–50% lower than US/Japan alternatives.

    2. Lightweight cost-saving benefits: PI composites are 15–20% lighter than aluminum alloys, reducing aircraft fuel consumption and extending flight range, creating strong willingness for replacement among aerospace manufacturers.

    3. Policy support and order preference: National 14th Five-Year Plan designates aerospace-grade PI as a strategic material, offering R&D subsidies and tax incentives, with domestic projects prioritizing local material procurement and guaranteed order volumes.

    III. Targeted Competitiveness Improvement Strategies for Downstream B-End Buyers (Scenario-Specific, Immediately Executable)

    (1) High-End Electronics (Flexible Displays, Semiconductor Packaging): Technical Partnerships, Dual-Source Supply Chains & Proactive Compliance

    1. Bind upstream suppliers via joint R&D to break technical barriers

    o Actions: Establish joint laboratories with leading domestic PI manufacturers (Rayitek, Aolaide), allocate 5–8% of procurement expenditure to R&D, and customize CPI and PSPI to secure priority access to technical outputs and production capacity.

    o Target: Match Japan-Korea core parameters within 12 months, lift yield rates to 85%, and shorten certification cycles to under 9 months.

    2. Adopt dual-source supply chains to balance supply security and cost reduction

    o Actions: Retain 1 Japanese/Korean supplier for high-end core materials (CPI, PSPI) covering 30% of demand, while introducing 1–2 qualified domestic suppliers for the remaining 70%. Mix imported and domestic pilot monomer supplies to eliminate supply disruption risks.

    o Target: Limit delivery cycle fluctuations to ±15 days, reduce supply disruption risks below 5%, and cut procurement costs by 20–25%.

    3. Build proactive compliance systems to mitigate trade barriers

    o Actions: Pre-calculate PI product carbon footprints to align with EU CBAM and US EPA standards; maintain REACH and FDA certification files with quarterly compliance report updates; prioritize suppliers holding ISO 14001 and UL certifications.

    o Target: Complete full-category compliance certification by the end of 2026 to avoid tariff surcharges and market access bans.

    (2) New Energy Vehicles (Three-Electric Systems): Performance Customization, JIT Supply Chains & Refined Cost Control

    1. Customize materials for 800V high-voltage platforms to boost product competitiveness

    o Actions: Co-develop 800V dedicated insulation films and separators with upstream PI manufacturers, setting hard targets of heat resistance ≥280℃, dielectric strength ≥350kV/mm and CTE ≤25ppm/℃ to secure long-term automotive orders.

    o Target: Launch mass supply for 800V vehicle models within 2026, achieve 15–20% product premiums, and lift gross margins above 25%.

    2. Build flexible JIT supply chains to shorten delivery cycles

    o Actions: Select 3–5 qualified domestic suppliers (Guofeng New Materials, Times New Materials), sign annual framework agreements guaranteeing delivery within 15 days and inventory turnover ≤30 days; implement Vendor-Managed Inventory (VMI) sharing for on-demand restocking and lower inventory expenses.

    o Target: Stabilize delivery cycles at ≤15 days, lift inventory turnover by 40%, and reduce stockout rates below 1%.

    3. Refine full-lifecycle cost control to balance performance and pricing

    o Actions: Build a full-lifecycle cost model for PI materials covering purchase price, processing fees, scrap rates and quality assurance costs; prioritize suppliers with solvent recovery rates ≥95% and yield rates ≥90% to cut per-ton costs by USD 18,000–25,000.

    o Target: Cap PI material cost proportion at 25% and lift overall gross margins above 20%.

    (3) Industrial Electronics (FPC, High-Frequency PCB): High-Frequency Transformation, Domestic Substitution & Niche Market Positioning

    1. Accelerate high-frequency transformation to capture high-value-added markets

    o Actions: Allocate 3–5% of annual revenue to R&D, co-develop low-dielectric (Dk ≤3.2), low-loss (Df <0.002) high-frequency PI films for 5G/6G high-frequency PCBs, and prioritize Huawei and ZTE certification to enter top-tier supply chains.

    o Target: Raise high-frequency product proportion to 40% by 2027, lift gross margins to 25–30%, and escape price competition.

    2. Fully switch to domestic suppliers for maximum cost savings

    o Actions: Phase out Japanese/Korean mid-tier PI suppliers and adopt 100% qualified domestic alternatives (Rayitek, Guofeng New Materials); sign 1–3 year long-term procurement contracts to lock prices and secure 5–10% volume discounts.

    o Target: Cut procurement costs by 30–40% and lift overall gross margins to 18–22%.

    3. Focus on niche segments to achieve differentiated competition

    o Actions: Avoid the red ocean of standard PI films by targeting ultra-thin (7.5–12.5μm), high-cleanliness and corona-resistant PI film niches; optimize production processes to improve dimensional consistency (thickness tolerance ±1.5%) and lock in high-end customers.

    o Target: Raise niche market share above 20% and achieve 10–15% product premiums.

    (4) Aerospace & High-End Industry: Capture Domestic Substitution Opportunities, Long-Term Technical R&D & Deepened Compliance

    1. Prioritize domestic aerospace-grade PI to seize substitution dividends

    o Actions: Partner with domestic aerospace-grade PI manufacturers including Jiangsu Xiannuo and Wanhua Chemical to participate in pilot testing and lock production capacity in advance; adopt small-batch procurement (5–10 tons annually) for non-core components and gradually expand application scope.

    o Target: Achieve full domestic substitution for core components by 2028, cut procurement costs by 40–50%, and eliminate import dependency.

    2. Establish long-term technical reserves to pass core certifications

    o Actions: Set up special R&D funds, collaborate with universities and research institutes to overcome aerospace-grade PI testing technologies, and align with COMAC and military group certification systems to complete fatigue vibration and extreme thermal cycling testing in phases.

    o Target: Complete full aerospace-grade PI certification by 2027 and shorten certification cycles to under 18 months.

    3. Deepen compliance systems to meet high-end market standards

    o Actions: Build a full traceability system for aerospace-grade PI materials covering raw materials to finished goods, strictly comply with AS9100 aerospace quality standards, and provide complete test reports and certificates for every batch.

    o Target: Achieve zero material defects, reduce customer complaint rates below 0.1%, and solidify high-end market share.

    IV. Supporting Foreign Trade Services for Buyers to Implement Strategies

    As your foreign trade partner, we provide the following support:

    1. Targeted supply chain matching: Screen 3–5 qualified domestic suppliers based on your niche segment (high-end electronics / new energy / industrial / aerospace), offering one-stop services including sample testing, qualification verification and business negotiation.

    2. Technical & market consulting: Regularly deliver reports on PI industry technological iteration, price fluctuations and policy updates; coordinate upstream specialists to provide technical training and parameter optimization guidance to accelerate market adaptation.

    3. Supply chain finance & logistics guarantees: Offer letters of credit and credit terms to ease capital pressure; integrate global logistics resources to ensure on-time delivery and cut logistics costs by 10–15%.

    4. Compliance & certification support: Assist with REACH, FDA, UL, AS9100 and other certifications, provide carbon footprint accounting and compliance report drafting to avoid trade barriers.

    For more authentic, objective information on multiple leading Chinese PI brands, please contact HiSiaddi customer service.


    References
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